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The Four-Bar Full Monty: Art Morrison’s Rear Clip for AD Chevys

Back in the good old days of my youthful ignorance (the youth is long gone, but …), the local muffler shop was the first stop on my “to do” list with every old truck I acquired: first and foremost, the sound (dual glasspacks); then the required suspension mods (torching the springs). If it didn’t rap just right or nearly rip the rear bumper off coming in and out of driveways, it wasn’t good enough to drive yet. Obviously, those priorities had nothing to do with safety, or performance for that matter.

Thirty-some years later, the only thing a torch is used for these days is cutting old rear suspensions “out” (however, the muffler man is still visited on occasion for those same duals!). Leaf springs serve(d) their purpose, but aren’t well-suited for many modern classic truck applications. So, what is better suited? Well, it all depends on not only your application, but the various features (ride height, wheel/tire choice, exhaust) as well as the manner in which the truck is driven. Excluding the adjustable suspension category, you have three main options: four-link, two-link/trailing arm, and four-bar; each adjustable setup keeps the rearend centered and sets pinion angle/prevents roll, but unlike the leafs they’re replacing, do not support the weight of the truck, thus the necessity of using coilovers.

All arguments aside, when it comes to your everyday old truck, a parallel four-bar is the best suited option all around. For one, the four-bar provides excellent ride qualities and handling characteristics. But just as important, its parallel configuration with shorter arms allows more room for exhaust/fuel tank/and so on than either of the other two options, not to mention is the least likely to require bed floor or wheeltub modifications (keep in mind, a Panhard bar has to be used with four-bars). But there’s still one last decision to be made—which particular four-bar kit should you use?

Among all the various companies (and online outlets re-branding/re-packaging those companies’ parts) that manufacture quality four-bar kits, Art Morrison Enterprises (AME) is definitely one you can trust. How can you go wrong when you’ve got hot rodders running a hot rod parts manufacturing business? All the years of the Morrison’s personal hands-on driving experience (street and track) goes into all the R&D work behind each suspension kit, especially AME’s weld-in four-bar setups. They also take things a bit further with their complete 4-Bar Rear Clip, for which they offer for the 1947-1953 Chevy half-tons, as per customer custom orders. With the rear clip option, setting up the suspension is already taken care of—you simply weld the fabricated clip assembly onto your frame, bolt everything in, center your rearend/adjust pinion angle, and off you go. Adding a pre-fabbed AME rear clip is also a great way to ensure your truck’s chassis is square and true from the cab to the rear bumper.

So, since he’s always looking for something to fill his free time on the weekends with, we talked our Tech Center Manager Jason Scudellari into scrapping the old homemade “four-rod” on his 1949 Chevy and installing an AME Rear Clip. When he added up the benefits versus fixing all the issues with his old setup (bent frame, non-parallel upper bars, uneven brackets, binding shocks), no sooner was a phone call made to AME, an order placed, the Sawzall fired up, and his 3100’s framerails ready for a new rear!

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Without going into too much photo “graphic” detail, here’s what the old four-rod setup looked like in Scudellari’s 1949 Chevy: though it had served him well (i.e., not caused any major accidents), it was time for an upgrade. Enter the Art Morrison 4-Bar Rear Clip.
Without going into too much photo “graphic” detail, here’s what the old four-rod setup looked like in Scudellari’s 1949 Chevy: though it had served him well (i.e., not caused any major accidents), it was time for an upgrade. Enter the Art Morrison 4-Bar Rear Clip.
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As ordered per Scudellari’s specs, AME’s complete 4-Bar Clip (with performance adjustable sway bar and Johnny joint upgrade) includes a ready-to-load narrowed 9-inch housing, four-bar setup, and Panhard—all contained within their CAD-designed 2x4 rear subframe with pre-engineered, properly configured, and aligned crossmembers and bracketry. The single-adjustable Phantom series coilovers came directly from Aldan.
As ordered per Scudellari’s specs, AME’s complete 4-Bar Clip (with performance adjustable sway bar and Johnny joint upgrade) includes a ready-to-load narrowed 9-inch housing, four-bar setup, and Panhard—all contained within their CAD-designed 2×4 rear subframe with pre-engineered, properly configured, and aligned crossmembers and bracketry. The single-adjustable Phantom series coilovers came directly from Aldan.
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First thing Scudellari did was to mark and level the rear subframe assembly’s territory (where it would sit when the stock frame is lined up once it’s ready to be conjoined permanently).
First thing Scudellari did was to mark and level the rear subframe assembly’s territory (where it would sit when the stock frame is lined up once it’s ready to be conjoined permanently).

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05-CLTP-170700-art-morrison-4-bar-rear-clip-1949-chevy.JPG

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Using the 3100 series stock wheelbase (116 inches) and subtracting the length of the AME clip, Scudellari located and cut where the joint would be made, using a piece of square tube as a “straight” guide for his Sawzall blade.
Using the 3100 series stock wheelbase (116 inches) and subtracting the length of the AME clip, Scudellari located and cut where the joint would be made, using a piece of square tube as a “straight” guide for his Sawzall blade.

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07-CLTP-170700-art-morrison-4-bar-rear-clip-1949-chevy.JPG
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08-CLTP-170700-art-morrison-4-bar-rear-clip-1949-chevy.JPG

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Along with his ’rails “popping” out once the stock rear section was cut loose (Scudellari now knows a lateral brace would’ve helped), the bent passenger-side ’rail showed its ugly face. Scudellari mended that by fixturing and pie-slicing the C-channel frame section back into alignment.
Along with his ’rails “popping” out once the stock rear section was cut loose (Scudellari now knows a lateral brace would’ve helped), the bent passenger-side ’rail showed its ugly face. Scudellari mended that by fixturing and pie-slicing the C-channel frame section back into alignment.
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Once he’d gotten everything straightened out, the ’rail was fully welded up—and the area in which the repair was done will get boxed in, so there won’t be any integral strength compromise.
Once he’d gotten everything straightened out, the ’rail was fully welded up—and the area in which the repair was done will get boxed in, so there won’t be any integral strength compromise.
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Still waiting patiently in its little blue-tape box, the AME rear clip is just a few steps away from being mated up to the 68-year-old severed framerails. First, all eight corners (truck and subframe) are rechecked and re-squared as the two portions are aligned together.
Still waiting patiently in its little blue-tape box, the AME rear clip is just a few steps away from being mated up to the 68-year-old severed framerails. First, all eight corners (truck and subframe) are rechecked and re-squared as the two portions are aligned together.

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12-CLTP-170700-art-morrison-4-bar-rear-clip-1949-chevy.JPG

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Large C-clamps and square tubing are used to support the frame sections old and new. You’ll notice that AME’s framerail height is a tad bit taller than stock (not all early truck frames are the same height); Scudellari kept the lower edge flush while leaving the top taller to fill with weld and conceal with the bed.
Large C-clamps and square tubing are used to support the frame sections old and new. You’ll notice that AME’s framerail height is a tad bit taller than stock (not all early truck frames are the same height); Scudellari kept the lower edge flush while leaving the top taller to fill with weld and conceal with the bed.
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With everything properly aligned, leveled, squared, straightened, and all that jazz, two were united as one preliminarily (the C-channel to square-tube joint will be further strengthened, as you will see).
With everything properly aligned, leveled, squared, straightened, and all that jazz, two were united as one preliminarily (the C-channel to square-tube joint will be further strengthened, as you will see).

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15-CLTP-170700-art-morrison-4-bar-rear-clip-1949-chevy.JPG

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To add internal gusset support, Scudellari cut two sections of plate and welded them internally between the two sections of frame, which he then rosette-welded from the exterior, as shown.
To add internal gusset support, Scudellari cut two sections of plate and welded them internally between the two sections of frame, which he then rosette-welded from the exterior, as shown.

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17-CLTP-170700-art-morrison-4-bar-rear-clip-1949-chevy.JPG

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And to better tie in the inside portions, he cut two more plates to box the stock framerails form the AME clip forward.
And to better tie in the inside portions, he cut two more plates to box the stock framerails form the AME clip forward.

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19-CLTP-170700-art-morrison-4-bar-rear-clip-1949-chevy.JPG

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Instead of reusing the stock shackled rear cab mounts, Scudellari opted to use AME’s solid perches offered with their complete chassis.
Instead of reusing the stock shackled rear cab mounts, Scudellari opted to use AME’s solid perches offered with their complete chassis.
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After the subframe is fully welded and the truck’s frame is one solid/square unit again, Scudellari completes the full 166-inch wheelbase by fitting and welding the bumper bracket mount ends and rearmost crossmember.
After the subframe is fully welded and the truck’s frame is one solid/square unit again, Scudellari completes the full 166-inch wheelbase by fitting and welding the bumper bracket mount ends and rearmost crossmember.
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Now, the suspension assembly and adjustment fun begins. As previously mentioned, Scudellari ordered the upgraded Johnny joint rod ends (polyurethane is supplied standard), which are serviceable (greased) and aren’t as audibly noticeable as poly bushings can sometimes be.
Now, the suspension assembly and adjustment fun begins. As previously mentioned, Scudellari ordered the upgraded Johnny joint rod ends (polyurethane is supplied standard), which are serviceable (greased) and aren’t as audibly noticeable as poly bushings can sometimes be.
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The Panhard bar, mounted at axle height rather than above the rearend, serves its intended lateral support, but also doesn’t pose any clearance issues as it would mounted above.
The Panhard bar, mounted at axle height rather than above the rearend, serves its intended lateral support, but also doesn’t pose any clearance issues as it would mounted above.

The post The Four-Bar Full Monty: Art Morrison’s Rear Clip for AD Chevys appeared first on Hot Rod Network.

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